Plastic is a lot of things
Easy is not necessarily one of them
Stop guessing and minimize risk
Is this your situation?
+
You are unsure whether your design will work in production and beyond.
+ Your design needs to be lifted through development into production.
+
The risk is high, and you need an honest and datadriven answer.
Data driven development means using data to guide decisions instead of assumptions. Using simulation to test, and then improve based on evidence. This helps reduce risk and make smarter, more reliable decisions.
Design is about deciding what to build and how it should work.
Development is about building it and making it actually work.
In short, design sets the direction, development turns it into reality.
Mould mistakes are expensive.
Is this your situation?
You don’t want costly mould iterations +
Your supplier promises, but can’t prove +
You need technical evidence to make decisions +
A mould is a precision tool that shapes polymer materials by guiding how they flow, form, and cool. Molten or softened plastic—or reactive components in the case of RIM—is introduced into the mould, where it solidifies or cures to match the cavity’s geometry, tolerances, and surface finish.
A mould is expensive to make wrong because mistakes are built into steel. Errors are difficult and costly to fix, affect every part produced, and often cause production delays, scrap, and re testing. In short, a small mistake in a mould design can create large, long lasting costs.
Optimization is a choice. The right manufacturer makes the difference.
Is this your situation?
+ You don’t know how to evaluate a supplier’s capabilities.
+ You have a supplier, but don’t understand the technical language.
+ You have a problem that needs to be fixed fast — and there is no time for trial and error.
At low volume, the priority is usually speed and flexibility. Small inefficiencies or slightly higher unit costs have limited impact, so over optimizing early often wastes time and money.
At medium volume, optimization starts to matter. Improvements in cycle time, material use, and process stability can noticeably reduce cost and risk, but changes must still stay balanced against development effort.
At high volume, optimization is critical. Even tiny inefficiencies are multiplied across thousands or millions of parts, making tooling, material selection, and process tuning essential for cost, quality, and reliability.
Choosing the right manufacturer matters more as product complexity increases. Simple products tolerate mistakes and are easier to correct, but complex products require experience, process control, and technical understanding. The right manufacturer helps prevent errors, manage tight tolerances, and protect quality, while the wrong one can turn small issues into costly failures.
Transitioning to a data driven, precision engineered workflow is not just an upgrade; it is a competitive advantage.
Most clients start with a short call:
Weekdays 9:00–16:00 CET
+45 22 39 80 40
Free 30 min. online engineering consultation
No commitment – early feedback
Booking
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info@bohme.dk
Each project is unique.
Made with the best tools and decades of expertise.
Need a specific service?
Combine as necessary
Knowledge
About plastics and its production
CAD
Product development
Mouldflow
Simulates the moulding process.
3D Scanning
Converts physical to digital
Prototypes
Small scale production
FEA
If durability is important
Moulds
Procurement & troubleshooting
Production
Procurement & troubleshooting
Quality & Compliance
From start to finish