Our services
Knowledge and Expertise
We know plastics inside and out. With specialist education and years of experience, we're experts in developing and making plastic products. Our team understands the ins and outs of the industry. We're always learning, staying up-to-date with the latest tech and info, so we can offer you the best solutions out there.
Commitment to helping you is our main goal. To support you every step of the way in your plastic projects. We're here to give you top-notch advice and assistance, whether it's about making plastics or the moulds needed for the job. We're confident that our help can make a real difference for you, from streamlining processes to cutting costs and boosting quality.
Let's Shape Your Plastic Future, Book a free online meeting right here or call +4522398040
Product Development
We translate ideas into practical and functional products or solutions. Development is a crucial process where we work to refine and optimize according to your requirements and/or production. This is essential to ensure that the final product operates as intended and meets the desired specifications. It's an approach aimed at delivering validated and optimized solutions.
In essence, If you know what you want, we can make it a reality. We optimize and ensure that the solution works in production and in reality to your requirements.
We don't have production for one simple reason: no one can master all technologies in one company. We want to deliver the best solution for each specific product.
With this , we create happy customers and satisfied manufacturers by facilitating the best solutions.
Are you searching for the perfect solution? We offer the right one for you! Book a free online meeting right here or call +4522398040
We use:
Mouldflow analysis
Mouldflow analysis acts as a virtual guide to the plastic product moulding process. We utilize computer modeling to simulate how plastic melts and flows inside a mould under various conditions such as pressure, temperature, and velocity.
The benefit? It aids in optimizing the molding process and prevents issues like air bubbles, shrinkage, or deformations in the final product. This way, we can digitally fine-tune the parameters and predict how different changes will affect the quality and performance of the molded product. It saves both time and money by avoiding costly mistakes and the need for numerous physical prototypes and expensive tooling alterations.
Depending on your requirement, Mouldflow analysis is a process that can involve up to three steps:
Step 1. A fast analysis to pinpoint potential problems in filling.
The goal is to identify potential challenges related to filling that may require modifications to the part or special attention to the tool.
Step 2. If we find issues that need clarification, or the part has a high complexity.
This step focuses on accuracy and can identify issues such as warp, inserts, mould, material, structural, and cooling problems, among others.
Step 3. If the optimized result is still unclear, we run a Design of Experiments (DOE).
A DOE is a systematic approach used to explore and understand the effects of multiple variables on the injection molding process. It involves running a series of simulations where key factors—such as temperature, pressure, part geometry —are varied systematically. This identify the optimal settings and understand how these variables interact to affect the quality and tolerances of the molded part.
Structural analysis
Imagine if Finite Element Analysis (FEA) or structural analysis were like a virtual testing laboratory for products, structures, or systems. It's a computer simulation method that breaks down complex objects or designs into smaller, manageable pieces called finite elements. Then, it predicts how each of these elements will behave under different conditions such as stress, heat, or vibrations.
The significant advantage? It helps detect potential problems early in the design process and saves time and money. Instead of building multiple physical prototypes and testing them, FEA allows us to adjust and refine designs digitally until we are confident they will work in the real world. It's like having a crystal ball that shows you what might go wrong before it actually happens.
Curious to know more? Then schedule a free online meeting right here or call +4522398040
We use:
Prototypes
We only provide prototypes in connection with development projects.
In essence, there are two options: 3D printing, which can produce items that are often quick and inexpensive to make, but may not fully possess the same characteristics as the final product. If you require the properties of the actual material, then a prototype mould is the right approach.
We have access to a wide range of technologies that cover most needs. What we don't have in-house, we obtain through a network of subcontractors.
Need more information? Schedule a free online meeting right here or call +4522398040
Quality Assurance
Imagine that quality control (QC) is like ensuring that your favorite recipe turns out perfect every time you make it. QC is crucial because it helps ensure that products meet certain standards or expectations, just like you want your dish to taste delicious every time you make it.
Imagine buying a new phone. QC is what ensures that the screen isn't scratched, the buttons work properly, and all the features function as they should. Without QC, you could end up with a phone that doesn't work correctly or easily breaks.
In a broader sense, QC helps companies deliver consistent quality, leading to satisfied customers who keep coming back. It's like having a reliable friend who always delivers on their promises. And when products or services consistently meet or exceed expectations, it builds trust and reputation, which is crucial for any business, including ours.
If you want to ensure the quality of your production and tools, book a free online meeting and get control of your quality right here or call +4522398040
3D-Scanning
A 3D scanner can capture the shape and structure of an object in three dimensions by taking millions of precise measurements from various angles. These measurements are stored as a "point cloud," essentially a digital map of points floating in space representing the object's surface.
These points are connected to form a mesh, much like connecting stars in the sky to create a constellation. A mesh resembles a wireframe or a skeleton outlining the object's shape. It's composed of small triangles fitted together to form a solid surface.
If needed we convert the mesh, which resembles a rough sketch, into an accurate CAD file that can be easily edited and used for purposes such as manufacturing.
3D scanning offers several advantages. Firstly, it allows us to capture the precise shape and dimensions of real-life objects with incredible accuracy, which is crucial for tasks like reverse engineering or quality control. Secondly, it enables us to manipulate and modify these digital models easily, making it simpler to design, prototype, and manufacture new products. Finally, it saves time and resources by quickly and accurately digitizing physical objects, reducing the need for manual measurements and drawings.
Interested in scanning your needs? Then book a free online meeting right here or call +4522398040
Moulds
For a product owner, we take care of your interests by selecting the right mouldmaker, ensuring that communication and mould design meet your requirements. If you are a mouldmaker, we assist you in meeting your customers' needs and provide guidance when you have doubts.
In most processes for manufacturing a plastic component, a mould is involved, shaping the plastic into the desired shape.
A mould for plastic, is a crucial component in the plastic production process. The complexity of such a tool can be quite extensive, especially concerning its design, construction, and utilization.
Overall, the complexity of a plastic molding tool is a blend of advanced technology, precise engineering, and extensive experience to achieve reliable and efficient production of plastic components.
Similar to feet and shoes, it's vital to find a mouldmaker that fits to the complexity of your product.
We take care of the procurement and comprehensive quality control of your mould purchase, from the moment the order is placed, throughout the production process, and after delivery, ensuring that the mould meets your expectations and requirements.
Schedule a free online meeting to learn more about the possibilities here or call +4522398040
Production / moulding
For a product owner, we take care of your interests by choosing the right manufacturer and ensuring that quality meets your requirements. If you are a manufacturer, we help you meet your customers' requirements by providing answers where you might have doubts.
The process of moulding and shaping plastic comprises a multitude of techniques and methods. Plastic can undergo stretching, rotation, injection, and compression to achieve the desired form. Just like with the selection of moulds, we strive to deliver a tailored solution that perfectly aligns with your product requirements. Every manufacturer has a unique set of capabilities and often specializes in specific areas.
The decision of selecting the most suitable manufacturer for molding holds great importance. Much like the meticulous choice of a skilled mouldmaker significantly impacts the quality of moulds, the selection of the right manufacturer plays an equally important role in determining the ultimate outcome.
Shall we assist you in achieving your project goals? Book a free online meeting with us right here or call +4522398040
