What to expect

The results and insights provided by this Moldflow simulation are based on the input data and assumptions specified. While every effort will be made to ensure the accuracy and reliability of the simulation, it is important to note the pros and cons:

Pros:

Predicts Potential Defects: Moldflow simulations can identify issues such as air traps, weld lines, and warpage before production begins. This helps in making necessary adjustments early in the design phase.

Cost and Time Savings: By detecting problems early, simulations reduce the need for physical prototypes and trial-and-error processes, saving both time and money.

Optimizes Material Usage: Simulations help in determining the optimal amount of material needed, reducing waste and lowering costs.

Improves Product Quality: By refining the mold design and processing conditions, simulations enhance the overall quality and performance of the final product.

Speeds Up Time-to-Market: Early identification and resolution of potential issues streamline the production process, allowing products to reach the market faster.

Cons:

Dependent on Accurate Input Data: The accuracy of the simulation results heavily relies on the quality of the input data. Inaccurate or incomplete data can lead to misleading results.

May Not Capture All Real-World Conditions: Despite their sophistication, simulations might not fully replicate all real-world variables and conditions, leading to some discrepancies between simulated and actual results.

The list

To get a Moldflow simulation well need som information. Here's a list of what we typically need.

If in doubt, please book an online meeting.

3D CAD Model:

Provide the 3D CAD model of the part you want to analyze. We support most formats.
For best resultat Parasolid or STEP format.

Gate Information:

Details about the gate, including its size, number, and location.
If you're unsure, we can help defining and optimize.

Runner System Details:

Information about the runner system, whether it's a hot or cold runner, and the number of cavities.

Material Data:

The material data sheet for the plastic material you plan to use, or just a generic definition.

Process Parameters:

Any specific process parameters you want to use, such as mold temperature, melt temperature, injection time, and cooling time.

Objectives and Concerns:

Clearly state your main concerns or objectives for the analysis. For example, you might be looking to minimize warpage, optimize cooling, or reduce cycle time.

Additional Details:

Any other relevant details that might affect the simulation, such as specific constraints, inserts or boundary conditions.